AGVs and AMRs optimise operations by cutting down the time required to transport goods, says Benedicta Chettiar.

Intralogistics and packaging automation serve as the key to streamlining modern supply chains and optimising material flow.

As technology has advanced, modern internal logistics automation solutions have emerged that completely transform the way factories, warehouses, and distribution centers operate. Companies can meet the high expectations of their customers and manage the ever-increasing amount of orders by automating processes.

According to Precedence Research, the global logistics automation market is expected to grow at a CAGR of 12.8%, from US$ 65.25 billion in 2023 to around US$ 217.26 billion by 2033.

Enhancing efficiency with AGVs & AMRs

New developments in intralogistics automation have made material handling, inventory control, and supply chain processes more efficient. To make processes more effective, flexible, and scalable, these advances leverage data analytics, advanced robotics, artificial intelligence (AI), and the Internet of Things (IoT).

Let's have a look at the most cutting-edge intralogistics automation technologies available in the market and how they impact logistics procedures and productivity.

AGVs (Automated Guided Vehicles) and AMRs (Autonomous Mobile Robots) are autonomous robots designed to transport goods across warehouses, manufacturing plants, or distribution hubs. While AGVs follow predetermined routes under the guidance of magnetic tapes, sensors, or lasers, AMRs have AI-based navigation algorithms that enable them to modify their routes in real-time in response to data.

AGVs and AMRs optimise operations by cutting down the time required to transport goods between different locations inside a plant.

Automated storage and retrieval systems (AS/RS)

AS/RS are highly automated systems with various components, including conveyors, shuttles, and cranes, managed by advanced warehouse management software (WMS). High-density storage units are used by these systems to store materials, which are then promptly retrieved when needed. Everything from finished goods in distribution hubs to raw materials in production settings can be handled by AS/RS.

AS/RS systems are designed to manage the retrieval and storage processes automatically. When materials reach a warehouse or facility, the system arranges them according to predetermined standards (e.g., product type, size, or demand frequency) in the best possible place.

AS/RS systems move materials through various stages of the warehouse or production plant automatically. For example, raw materials stored in an AS/RS can be automatically retrieved and delivered to production lines without the need for human assistance.

Benefits of AS/RS for intralogistics automation include:

● Enhanced productivity

● Space optimisation

● Improved accuracy

● Minimised labour costs, and

● 24/7 operation.

Cobots for improved logistics processes

Collaborative robots, or cobots, have become common in workplaces these days. They operate alongside humans to perform tasks that require a high level of strength, precision, or repetition.

Packing, sorting, and production line handling are just a few of the manufacturing and warehouse tasks that are performed by Cobots as they are programmable and easy to operate.

Equipped with sensors and AI technologies, Cobots can operate safely in and detect a human in close proximity. This makes them safe to work in shared environments. Cobots can improve logistics processes and productivity by enhancing worker efficiency.

Since cobots are lightweight, flexible, and easy to program, they are an ideal choice for facilities that look for automation without requiring significant changes to their existing infrastructure.

Wind up

The automation of intralogistics and packaging processes is transforming the way manufacturers handle materials, transport goods, and manage inventory. Solutions like cobots, autonomous mobile robots, and automated warehouse systems reduce operational costs; improve logistics process efficiency, and increase productivity and precision.

As a result, Industrial Automation believes investing in these automated intralogistics systems is worthwhile. Conversely, it is also important to consider that since these solutions must be integrated and customised for each individual business’s needs, choosing the best warehouse automation system partner is crucial.

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Benedicta Chettiar is Director, IED Communications and Manager, Strategic Developments, Industrial Automation. Besides these roles, Beni, as she is known, is also actively managing the affairs of Jyothi Process, a state-of-the-art printing press.

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