How can Murrelektronik's decentralised automation help the process of industrial transformation?

Decentralised automation is the outcome of shifting customer expectations as well as a process of technical advancement. Manufacturing facilities must continually adjust and look for ways to increase production, efficiency, and workflow. It affects industrial transformation in this context as a creative and useful remedy.

Decentralised automation, which offers more flexibility, scalability, and ease of maintenance for industrial systems, is a substantial departure from the conventional centralised approach. The logical allocation of control functions made possible by this method saves money and even saves time.

In this situation, Murrelektronik, a business known for its expertise in automation and industrial transformation solutions, has distinguished itself by providing goods and services to help you along the way with your industrial transformation.

We will look more into the idea of decentralised automation in this article, going over its benefits and how it becomes more prominent in the industrial revolution and the pursuit of efficiency and competitiveness.

What is decentralised automation?

To give a thorough overview of these two different techniques, it is necessary to define both centralised and decentralised automation in the quest for a full comprehension of the concepts involved.

The foundation of decentralised automation is the idea of "distributed intelligence," which assumes that most task processing is handled by a number of decentralised controls.

This method enables the use of modularisation concepts and faster processing speeds. Decentralised automation is very useful for automating devices that have several drive functions.

On the other hand, all control functions are gathered into one central location with centralised automation. In this scenario, all activities and communications with peripheral devices are managed by a central controller.

Understanding the differences between centralised and decentralised automation is essential to applying these methods to industrial systems. The first has the benefit of sharing intelligence and task processing, enabling quicker and more effective work completion. This is particularly important for devices with numerous drive functions, as decentralisation offers more performance and flexibility.

The difficulties that modern industries face will be covered in the next section, along with how decentralised automation might assist solve them and increase businesses' productivity and competitiveness.

Industrial transformation and current challenges

Businesses that are undergoing an industrial transformation have several difficulties. The requirement to optimise industrial processes is one of them. Industries are always searching for methods to boost productivity, shorten lead times, cut down on waste, and enhance product quality. In order to maintain a competitive advantage in the market, this optimisation is essential.

Moreover, cutting costs is an ongoing struggle. It is imperative for organisations to discover methods of reducing operational expenses without sacrificing quality and efficiency, given the market demand for reduced pricing and slimmer margins. The profitability and sustainability of industrial organisations are influenced by cost reduction.

Increasing productivity is another obvious but important challenge. Industries must figure out how to boost output without sacrificing quality to meet deadlines and deliver products on time.

Additionally, automation presents a chance to apply cutting-edge technologies that give a more thorough and precise understanding of industrial processes, such as data analytics, artificial intelligence, and the Internet of Things (IoT). These tools further increase an organisation's efficiency and competitiveness by enabling you to see patterns, perform precise diagnoses, and make data-driven decisions.

Decentralised automation may help in enhancing system performance, but the complexity of manufacturing processes and the requirement for incredibly accurate response times at particular work phases have created a significant problem for systems networks.

Murrelektronik’s decentralised automation help industrial transformation

Numerous benefits provided by decentralised automation play a major role in the industrial transformation process. These benefits cover anything from increased system availability to lower costs and more agility in production setup. Let's examine these benefits in more detail:

1. Fast production setup and modification during production: Decentralised automation allows for quick adjustments to be made to the production setup, even while production is still in progress. Local testing and rapid, flexible modification are made possible by modular machinery and equipment with decentralised logic.

2. Lower expenses and quicker installation times: One advantage of < /span> is that it makes it simple to use decentralised control for Factory Acceptance Testing (FAT) in the production environment. Commissioning is made easier. It is feasible to minimise or do away with the requirement for control panels using IP67 components and straight forward connectorisation, which will save a great deal of money and cable infrastructure in the field with dispersed automation.

3. Machine cost reduction: By permitting the reuse of preexisting modules, decentralised automation facilitates the reduction of project expenses. As a result, labor expenses are reduced and the resources that are available are optimised, including less cabling and installation work. Related costs are also significantly lower since there is a reduction in the demand for control capacity.

4. Increased availability: Dependency on central systems is decreased by decentralisation of control systems, lowering the likelihood of failures. Decentralised condition monitoring of the machine enables prompt and proactive action, preventing unplanned stops. In addition, module configuration minimises downtime by being quick, straightforward, and easy to replace in the event of a failure.

Advantages of Murrelektronik products:

• boost competitiveness

• save time on installation and activation

• conserve resources, and

• improve profitability.

Murrelektronik Portfolio

1. Murrelektronik offers customised power supply and monitoring systems for complete plants, along with the ability to integrate actuators and sensors with any type of control system, including proprietary ones, all the way up to the cloud.

2. With its I/O systems for all fieldbus and IoT protocols, safety technology, network installation technologies, and efficient power supply solutions, Murrelektronik helps its customers realise new business models in the era of Industry 4.0 and support their digital transformation.

3. Murrelektronik focuses on decentralisation to relocate assemblies from the control cabinet to directly in the vicinity of the process. This conserves resources and saves a great deal of time needed for installation and activation. The modular automation system Vario-X encapsulates this approach.

4. Decentralised modules can be paired with preassembled connectors – this is significantly quicker and results in flawless, secure, and reliable connections. The use of smart decentralised modules makes simplified service and maintenance processes possible. This reduces downtimes and leads to maximum productivity and high quality.

5. Murrelektronik is a market leader in connection technology and offers a wide array of cable lengths, cable types, and jacket colours. Customers benefit from application advice, services such as customer-specific developments or packaging optimisation, and technical and commercial customer service.

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